Galvanized metal wire is made by dipping steel in molten zinc, which makes it resistant to corrosion and highly durable. However, while this means that it’s long-lasting and can withstand damage, knowing how to cut steel wire rope can be a challenge.
Learning how to cut galvanized wire properly and safely is incredibly important for anyone who works with it on a regular basis. Let’s take a closer look at how to cut wire rope safely and effectively.
Choosing the Right Tool
Picking the right tool for the job is the first step you’ll need to take. The cutter’s size and blade strength directly correlates to the wire’s gauge, ensuring that the job requires less force and the wire remains undamaged.
As such, when dealing with thicker diameters of steel wire or steel cable, heavy-duty tools become necessary. For extremely thick or reinforced galvanized steel, more specialized may be required. These tools offer the power needed to slice through steel with precision, albeit with an increased safety risk due to the generation of metal dust.
Some well-known galvanized wire-cutting tools include:
- Bolt Cutters
- Needle-nose Pliers
- Tin Snips
- Wire-Cutting Diagonal Shears
- Scissors, for Thin Wire
- Hacksaw for Thicker Wire
Measuring the Cut
Before you make your cut, you should know how much you want — otherwise, you may end up with a length that’s too long or short for your particular needs. Use a tape measure to determine how much you need for the job, then use a marker to denote where you’ll be making the cut.
This preparatory step is particularly important when working with expensive materials, as it minimizes errors and ensures that none of your galvanized wire goes to waste. Plus, you won’t have to make any guesswork or estimations while cutting, which can speed up the process.
Safety Preparations
Prioritizing safety while cutting galvanized wire cannot be overstated. It is imperative to wear thick leather gloves and safety glasses to protect your hands and eyes from sharp edges and flying debris respectively. Cutting galvanized wire can create sharp burrs or send metal fragments airborne, which is why even those with wire-cutting experience should equip the necessary gear beforehand.
Additionally, illuminating your workspace is vital to ensure clear visibility, as it reduces the risk of accidents and makes it easier to see what you’re doing. When handling wire or bolt cutters in a clear and visible space, you can have confidence that you’re not only cutting a steep rope or wire effectively, but safely, too.
Cutting the Wire
To safely cut galvanized wire, begin by securing the wire on a flat surface or within a table vise to stabilize it during cutting. Then, place the marked part of the material in your bolt cutter, wire cutter, or other tool of choice.
Apply steady pressure to the tool to achieve a clean cut, avoiding any jagged or rough edges that could pose safety risks. If necessary, use a single-cut steel file to smooth any sharp edges, applying elbow grease for a smooth finish. This approach ensures a safe and precise cut — maintaining the integrity of the galvanized wire while keeping you safe.
For High-Quality Galvanized Wire, Call Wickwire Warehouse Today
At Wickwire Warehouse, we supply durable and resilient galvanized wire products in several diameters. Additionally, we offer many other trusted products for various applications and needs, including bright wire, stainless steel mesh wire, and much more. Reach out today to learn more about our high-quality wire and to place an order.
